Case Study – In-House Mold Building Feedthrough Guides for Government Research

Case Study – In-House Mold Building Feedthrough Guides for Government Research

This long-time customer awarded Klann Plastics a large project, requiring 3 new molds with a tight deadline. Since the project was being funded by Federal grants, all tooling had to be built in the U.S. Klann sub-contracted two of the molds to domestic mold-making partners and elected to build the third mold in-house. All tool design was done by our Mold Designer and the insert parts were molded to very close tolerances on our vertical molding machines.

Specifications

• Component Name – Feedthrough Guides
• Capabilities Applied/Processes – 3-D CAD Design, CNC Machining, EDM Machining, Insert Molding
• Equipment Used – CNC Milling Machine, Sinker EDM, In-house Injection Molding Machine
• Material – Mold: H-13 Steel, Part: Noryl 20% Glass Bead
• Tightest Tolerance – ±.001"
• Typical Operations – Design: 3-D CAD designed mold, Manufacturing: EDM Electrodes were CNC Machined, Core and Cavities of mold Sinker EDM Machined, Component Insert Injection Molded
• Project Characteristics – Molds manufactured in the United States Projected funded by Federal grants
• Number Manufactured – 3 Molds
• Weight – 100lbs Each
• Industry for Use – Government

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