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Medical  •  Industrial/HVAC/Energy  •  Consumer  •  Telecom  •  Electronic  •  GOVERNMENT/EDUCATION

Protocol Studies for Medical Component Material

Protocol Studies for Medical Component MaterialOur long-time customer asked us to evaluate an alternative material for one that was being discontinued. The discontinued material had been pre-blended and compounded by the manufacturer with a second material that is still available. As a cost savings, Klann suggested that it take over the blending of the two materials in-house, at the molding machines. The customer ordered a series of protocol studies to evaluate the new material as well as the in-house blending process.

The IQ, OQ, and PQ studies were conducted under strict time intervals and required that we chart and record all machine processes, mold temperatures, water temperatures, and pressures. Results were measured and recorded on an OGP Smart-Scope vision system.

Specifications

Component Name

Medical Component

Capabilities Applied/Processes

Injection Molding
Custom Blend up to four materials
Installation Qualification (IQ)
Operational Qualification (OQ)
Performance Qualification (PQ)

Equipment Used

Manufacturing:
In House Injection Molding Machine
Testing:
Measured on OGP Smart-Scope Vision System

Material Blended

Blended Material
Blowing Agent and Colorant Added at Machine

Typical Protocol Operations

Installation Qualification (IQ) – Followed customer specified documentation
Operational Qualification (OQ) – Followed customer specified documentation to review standard operating procedure for start up, maintenance and safety
Performance Qualification (PQ) – Inside and Outside Diameter Testing performed

Industry for Use

Medical

Delivery Time

3 Months for 23 Parts

Delivery Location

Virginia, USA

Klann Plastics | A Complete World of Injection Molding